Diesel Genset Automation

Diesel Genset AutomationWhen there is a power outage due to utility power shutdown, it is normal to automatically switch-on the alternative generators that run on diesel. This maybe fine during a working day, but often there are short and long duration shutdowns during non-working days for maintenance or to fix failures or even due to load-shedding in this part of the world. Since the security systems and servers need to work uninterrupted and there is no way to find the charge levels of the uninterrupted power supply, the generators are operated during nonworking days also though there may not be a real need for the same. Even during working days, there is no real need for the generators to kick-in immediately after the power goes since the temperature and other parameters can be maintained normally for about 20-30 minutes comfortably depending on the ambient weather conditions.

The eFACiLiTY® Building very intelligently manages the DG set automation as below:

  • During a power outage, the building automation system monitors if any of the following parameters breach the set levels before switching-on the generators:
    • UPS battery levels (<= 25%)
    • Server room temperature (3 degrees > set temperature)
    • Occupied space temperature (3 degrees > set temperature). Occupied space is detected based on the access control system and the main shutter position
    • Humidity levels (>= 60%)
    • Co2 level in occupied spaces (> 1000 ppm)
    • PM 2.5 level (> 30 µg/m3) – Fine particulate matter levels in the air in occupied spaces
    • Volatile Organic Compounds or VOC (> 350 ppb) – Gases that are not good for humans present in occupied spaces
    • Flushing water or Domestic water tank level becomes low needing pumping
    • If it is the kitchen operating hours as per daily schedule
    • Look for a fire alarm as the fire pump needs to be run
  • If any of the above parameters are breached, then the DG set is switched on automatically and till such time the system continues to run on the Un-interrupted Power Supply (UPS) systems that runs the lighting, servers, work stations, security systems, gate, building automation field devices and all the sensors installed in the building.
  • When the DG set switches-on, the UPS starts charging automatically, the air-conditioners start operating bringing down the temperature and humidity, the fresh air supply systems are operated to bring down the Co2, PM 2.5 and VOC levels and the pumps are also run by the building automation system.
  • Once all the parameters reach sufficient cut-off levels, the DG set is turned-off automatically

The above is termed by SIERRA as “Demand Controlled DG Set Operation” and is expected to reduce Co2 emissions and noise pollution owing to delayed and demand based operation of the DG set and also sizable fuel or cost savings other than achieving complete automation.